Predictive maintenance and documentation are important factors in ensuring a long-lasting electric motor. Routine maintenance will allow your electrical technician to pinpoint problems before they become critical. This prevents costly breakdowns and helps ensure that individual components receive the proper attention. There are many benefits to routine maintenance from Expert electrical motor repair.
Predictive maintenance
Predictive maintenance is an essential element of motor maintenance. It is vital to monitor wear and tear, and predict breakdowns. Electric motors are under considerable stress and operate for long periods. In addition, they often have to deal with high temperatures, high vibrations, and other potential problems. Without proper monitoring, the motors may stop without warning and cause significant loss to the plant. Constant monitoring will prevent undesired financial losses and give the company an edge over its competitors. Moreover, timely warning of potential problems will allow them to execute necessary repairs and maintenance.
Another benefit of predictive maintenance for electric motors is that it reduces unplanned downtime. By identifying when the machines are likely to break down, preventive maintenance can minimize the need for costly repairs and replacements. Further, it can also save money on energy costs. When electric motors are malfunctioning, they draw more electricity than they should. Predictive maintenance will reduce the need for additional electricity, reducing energy costs.
Documentation
Electric motor maintenance is an important part of keeping equipment in working condition. It requires careful documentation of the equipment being maintained. A detailed record of the tests and repairs will help identify problems and require replacement when necessary. This documentation can also be useful for future audits. It should be carried out by qualified personnel with approved electrical test devices and protective gear.
The main goal of electric motor maintenance is to increase the lifespan of your equipment. This includes proper lubrication. Proper lubrication will reduce wear and friction, two leading causes of electric motor failure.
Cost
The cost of electric motor maintenance varies depending on the type and number of running hours. In some cases, repairing a motor is more cost effective than replacing it. In other cases, replacing a motor is better if the energy savings is important. There are two types of energy costs: annual energy costs and demand charges. Both depend on the size of the motor and the condition of its components.
To reduce cost, preventive maintenance can be done by identifying potential problems in advance. Regular inspections will help keep machines from experiencing downtime. Additionally, smart tools can monitor an electric motor 24 hours a day. These preventive activities can extend the lifespan of electric motors.
Lifespan
A motor’s lifespan is an important aspect to consider for the health of your electrical system. This is because it can be impacted by several factors, including the type of application, environment, protection devices and other external parameters. If you don’t take good care of your motor, you could face a serious problem in the future. Proper maintenance can extend the life of your motor, as well as decrease its cost.
While there are many factors that can affect the life of an electric motor, most of them don’t cause a motor to fail immediately. Instead, they can cause progressive wear over time. These factors include insufficient power supply, improper use, and excessive workload. Overheating can also reduce the lifespan of a motor, and power quality issues can lead to bearing wear and insulation breakdown.